DC HDPE 05 для RAS і ачысткі прамысловых сцёкавых вод
This high-efficiency MBBR (Moving Bed Biofilm Reactor) media is specifically engineered for robust biofilm cultivation in demanding aquaculture and wastewater treatment applications. Its unique design features five large, strategically placed through-holes and prominent vertical stripe protrusions across the entire outer surface. This configuration delivers superior performance by maximizing protected surface area for microbial attachment, enhancing nutrient diffusion through turbulent flow promotion, and facilitating optimal biofilm thickness control via self-cleaning mechanisms. The robust High-Density Polyethylene construction ensures excellent durability, chemical resistance, and long operational life within bioreactors.
Description
How can the issues of MBBR media wear and replacement costs be addressed?
The media is subject to constant wear and tear during continuous operation. For example, PP biofilm chips may need to be replaced in less than three years. In contrast, HDPE MBBR media manufactured by Decycle has a normal service life of over 15 years.
DC HDPE 05 для RAS і ачысткі прамысловых сцёкавых вод
Гэты высокаэфектыўны матэрыял MBBR (рэактар з біяплёнкай з рухомым ложкам) спецыяльна распрацаваны для надзейнага культывавання біяплёнкі ў складаных умовах аквакультуры і ачысткі сцёкавых вод. Яго ўнікальная канструкцыя мае пяць вялікіх, стратэгічна размешчаных скразных адтулін і выразна акрэсленыя вертыкальныя паласатыя выступы па ўсёй вонкавай паверхні. Такая канфігурацыя забяспечвае выдатную прадукцыйнасць, максімізуючы абароненую плошчу паверхні для прымацавання мікробаў, паляпшаючы дыфузію пажыўных рэчываў за кошт стымулявання турбулентнага патоку і спрыяючы аптымальнаму кантролю таўшчыні біяплёнкі з дапамогай механізмаў самаачышчэння. Трывалая канструкцыя з поліэтылену высокай шчыльнасці забяспечвае выдатную даўгавечнасць, хімічную ўстойлівасць і працяглы тэрмін службы біярэактараў.
How can difficulties with biofilm formation during the start-up of MBBR MEDIA be resolved?
During start-up, maintain the water temperature at 20–30 °C and keep the pH stable at 7–8. After adding the media, shut off the inlet and outlet water and carry out continuous aeration for 5–8 days. During this period, a small amount of powdered feed (5–10 grams per cubic metre) and aerobic denitrifying bacteria (5 grams per cubic metre) may be added to accelerate start-up. Introduce the media in 2–3 batches to avoid accumulation caused by adding too much at once. Biofilm formation typically takes more than 30 days to become visible to the naked eye. To determine whether start-up has been successful, monitor changes in ammonia-nitrogen and nitrite concentrations at the inlet and outlet, rather than relying on visual inspection.
запыт ЦытавацьWhy do fish farmers specialising in high-value species such as salmon, as well as designers of recirculating aquaculture systems, prefer to use the DC 05?
1. Высокая ўдзельная плошча паверхні
DC 05 has a specific surface area of >1000 m²/m³, providing ample attachment space for nitrifying bacteria and helping to improve biological filtration efficiency and ammonia-nitrogen removal capacity in recirculating aquaculture systems.
2. Compact 5-Hole Structure
The DC 05 features a compact, 5-hole cylindrical structure that provides both internal and external attachment surfaces for microorganisms. The internal channels effectively protect the biofilm, reduce microbial loss caused by water flow, and promote stable biofilm formation.
3. High Carrier Quantity
DC 05 contains more than 990,000 particles per cubic meter. The media is evenly distributed throughout the biofilter, improving contact efficiency between the aquaculture water, dissolved oxygen, and microorganisms, thereby enhancing overall filtration performance.
4. Efficient Nitrification Performance
DC 05 provides an ideal growth environment for nitrifying bacteria, promoting the conversion of toxic ammonia nitrogen into less toxic nitrogen-containing compounds, thereby helping to maintain stable and safe water quality in recirculating aquaculture systems.
5. Excellent Fluidization Performance
DC 05 has a density of 0.94–0.97 g/cm³, which is close to that of water. Under aeration or circulating water flow, the media maintains a good state of suspension and fluidization, ensuring that the biofilm remains in constant and thorough contact with the aquaculture water.
6. Made from 100% White Virgin HDPE
DC 05 is made from 100% virgin white HDPE and offers excellent chemical stability, corrosion resistance, and weather resistance, making it suitable for long-term, continuous operation in recirculating aquaculture systems.
7. Доўгі тэрмін службы
DC 05 has a service life of over 15 years, which reduces the frequency of media replacement and lowers the long-term operating costs of recirculating aquaculture systems.
8. Flexible Filling Ratio
The recommended fill rate for DC 05 is 15%–70%. It can be flexibly configured based on stocking density, feed intake, and biological filter design to meet the needs of recirculating aquaculture systems of various scales.
9. Suitable for High-Density Aquaculture
DC 05 combines a high specific surface area with a compact structure, making it particularly suitable for high-density recirculating aquaculture systems, where it provides stable and efficient biological filtration for high-density aquaculture.
Тэхнічныя характарыстыкі
| Параметр | спецыфікацыя | блок | Заўвагі |
| мадэль | 5-адтулінны пераносчык MBBR | - | Стандартная геаметрыя галіны |
| Matériau | Поліэтылен высокай шчыльнасці (HDPE) | - | УФ-стабілізаваны, харчовы |
| колер | белы | - | стандарт |
| Форма | Пяць (5) вялікіх скразных адтулін і выступаючых вертыкальных паверхневых палос | - | Аптымізаваны паток і абарона біяплёнкі |
| Дыяметр (Ø) | 10 | mm | Намінальны памер |
| Вышыня (H) | 7 | mm | - |
| Удзельная плошча паверхні | >1000 м²/м³ | ||
| Індывідуальная шчыльнасць носьбіта | 0.94-0.97 | г / см³ | |
| рабочая тэмпература | 5 - 60 | ° C | Падыходзіць для ўмоў RAS і ачысткі прамысловых сцёкавых вод |
| Тэрмін службы | > 15 | гадоў |
Typical Applications of DC 05 in Aquaculture
DC 05 is specially designed for biological filtration in recirculating aquaculture systems requiring stable nitrification and efficient ammonia control.
Тыповыя дадаткі ўключаюць:
● Recirculating Aquaculture Systems (RAS)
● RAS biofilters
● Freshwater fish farming
● Marine fish farming
● Tilapia farming systems
● Trout farming systems
● Salmon hatcheries
● Shrimp farming systems
● Fish fry and juvenile fish culture
● Indoor intensive aquaculture systems
● Aquaponics biofiltration systems
● Land-based aquaculture facilities
● Aquaculture water reuse systems
Questions fréquemment posées
Q: Вы гандлёвая кампанія ці вытворца?
A: Мы фабрыка.
Q: Як доўга ваш тэрмін пастаўкі?
A: Як правіла, гэта 10-20 дзён, калі тавар ёсць у наяўнасці. або гэта 30-45 дзён, калі тавару няма на складзе, гэта ў залежнасці ад колькасці.
Пытанне: Вы даяце ўзоры? гэта бясплатна ці дадаткова?
A: Так, мы можам прапанаваць узор бясплатна, кошт дастаўкі аплачвае пакупнік.
Пытанне: Якія Вашы ўмовы аплаты?
A: Т/ТЛ/К.

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